When joined with our advanced wire processing and Laser ablation, Fort Wayne Metals delivers greater process control, quality oversight, and consistency from development through production.…
Precision matters most when devices must navigate complex anatomy and deploy reliably at the target site. Our wire based materials and components deliver strength, torqueability, pushability, elasticity, kink resistance, and fatigue life, without compromising size. …
As medical devices get smaller and more sophisticated, it’s advantageous that the materials inside them do more than ever before. DFT® wire is a dynamic composite wire construction with multiple capabilities that help power implantable neurovascular and cardiac rhythm management devices.…
Sometimes, standard profile wire isn’t the right fit for your application. That’s when a wire with a unique cross-sectional geometry may be the material solution to your design problem. In these situations, shape accuracy, consistency, and tolerances often matter more than mechanical performance. …
Here’s what sets these materials apart 👇 Tungsten ultra strength 💪 Up to 1.5x stronger than industry standard tungsten 🔁 Greater ductility at small diameters to reduce fracture risk 📏 Uniform grain structure for consistent performance over long lengths ⚡ Excellent electrical and thermal conductivity 🩻 High density delivers strong radiopacity and smoother surface finishes …
When starting down the road on selecting the best wire-based components for a new design, it helps to know if you’re on the right track. You need a quick way to explore what’s possible, clarify design limits, and make decisions with real data.…
In medical device design, balancing torque, rotational control, elongation resistance, and trackability has always been a challenge for many applications. Traditional reinforcement methods like braiding or single-layer coils each come with trade-offs; braids add rotational control but can add complexity to the design, while coils offer movement but can lack customization. At Fort Wayne Metals, we saw that limitation not as a problem, but as an opportunity with HHS® tube.…
Fort Wayne Metals is advancing the performance of tungsten wire through cutting-edge processing techniques that significantly improve tensile strength, ductility, and microstructural uniformity. In this summary of our latest white paper, Ross Dillion, Lisa Powell, and Dr. Jeremy Schaffer explore how these innovations enable tungsten to meet the rising demands of aerospace, robotics, and high-stress industrial applications.…
To meet the demands of cutting-edge medical device design, Fort Wayne Metals has engineered a unique composite wire that combines superelastic Nitinol with a radiopaque platinum core. In this technical deep dive, Senior Engineer Jenica Kolhoff and Dr. Jeremy Schaffer explore how varying platinum content affects mechanical performance, imaging visibility, and fatigue resistance. The findings reveal critical insights for device designers balancing precision placement and material behavior in minimally invasive applications.…
Fort Wayne Metals is dedicated to pushing the boundaries of materials science, delivering precision-engineered solutions for the world’s most demanding applications. …