Engineering support and solutions for complex applications

Solving complex material and construction challenges is what drives us. From concept to commercialization or anywhere in between, it’s critical to have a supply partner to help you select the right materials in the right form with optimal mechanical properties to meet your device requirements. …

Read this post

Built for miniaturization. Engineered for impact.

As medical devices get smaller and more sophisticated, it’s advantageous that the materials inside them do more than ever before. DFT® wire is a dynamic composite wire construction with multiple capabilities that help power implantable neurovascular and cardiac rhythm management devices.…

Read this post

Engineered to take shape

Sometimes, standard profile wire isn’t the right fit for your application. That’s when a wire with a unique cross-sectional geometry may be the material solution to your design problem. In these situations, shape accuracy, consistency, and tolerances often matter more than mechanical performance. …

Read this post

Built smaller and stronger—so your devices can go further

Here’s what sets these materials apart 👇 Tungsten ultra strength 💪 Up to 1.5x stronger than industry standard tungsten 🔁 Greater ductility at small diameters to reduce fracture risk 📏 Uniform grain structure for consistent performance over long lengths ⚡ Excellent electrical and thermal conductivity 🩻 High density delivers strong radiopacity and smoother surface finishes …

Read this post

Charting the right course on a new project

When starting down the road on selecting the best wire-based components for a new design, it helps to know if you’re on the right track. You need a quick way to explore what’s possible, clarify design limits, and make decisions with real data.…

Read this post

HHS® tube: Engineering durability, flexibility, and control in every turn

In medical device design, balancing torque, rotational control, elongation resistance, and trackability has always been a challenge for many applications. Traditional reinforcement methods like braiding or single-layer coils each come with trade-offs; braids add rotational control but can add complexity to the design, while coils offer movement but can lack customization. At Fort Wayne Metals, we saw that limitation not as a problem, but as an opportunity with HHS® tube.…

Read this post

How advanced processing is revolutionizing tungsten performance

Fort Wayne Metals is advancing the performance of tungsten wire through cutting-edge processing techniques that significantly improve tensile strength, ductility, and microstructural uniformity. In this summary of our latest white paper, Ross Dillion, Lisa Powell, and Dr. Jeremy Schaffer explore how these innovations enable tungsten to meet the rising demands of aerospace, robotics, and high-stress industrial applications.…

Read this post