Spools and packaging

Fort Wayne Metals provides a wide variety of spooling and packaging options to ensure your product is delivered as expected. You can specify the spool type you want or let us recommend the one we feel will work best for your specific needs. For additional protection on alloys that are subject to corrosion, spools can be bagged with desiccant packets. Straightened and cut wire is shipped in PVC tubes or wood crates, depending on the quantity.

Labeling of spools

Our spools can be labeled with information including alloy type, size, lot number, spool net weight, customer purchase order number, data, and spool number on each spool (excluding braiding bobbins). To help ensure accurate information, the statistical average of mechanical properties flows directly from internal data collection to labels.

The label also indicates the average break load, ultimate tensile strength, and percent elongation of the wire, based on our sampling plan. And you also have the option of having your spools 100% inspected and labeled.

 

an illustration of a spool denoting where the bore, hub, traverse, and flange measurements are

Custom spooling

We have the ability to custom spool any specific length of wire. In addition, we can adapt our equipment to work in conjunction with any custom spool you supply.

 

Spool Flange Hub Traverse Bore Max capacity* Diameter Spool composition

55.88 cm x 27.94 cm
[22 in x 11 in]

55.88 cm
[22 in]

35.56 cm
[14 in]

27.94 cm
[11 in]

12.7 cm
[5 in]

204.1 kg
[450 lbs]

0.762 mm - 3.66 mm 
[0.030 in - 0.144 in]

Polystyrene

45.72 cm x 25.4 cm
[18 in x 10 in]

45.72 cm
[18 in]

27.94 cm
[11 in]

24.38 cm
[9.6 in]

12.7 cm
[5 in]

68.03 kg
[150 lbs]

0.762 mm - 3.66 mm
[0.030 in - 0.144 in]

Polystyrene

30.48 cm x 15.24 cm
[12 in x 6 in]

30.48 cm
[12 in]

15.24 cm
[6 in]

15.24 cm
[6 in]

3.3 cm
[1.3 in]

27.21 kg
[60 lbs]

0.304 mm - 1.524 mm 
[0.012 in - 0.060 in]

ABS

Weld wire

29.72 cm
[11.7 in]

21.08 cm
[8.3 in]

9.2 cm
[3.62 in]

5.08 cm
[2 in]

13.60 kg
[30 lbs]

0.102 mm - 1.27 mm 
[0.004 in - 0.050 in]

ABS

20.32 cm x 8.89 cm
[8 in x 6 in]

20.32 cm
[8 in]

11.68 cm
[4.6 in]

15.24 cm
[6 in]

3.048 cm
[1.2 in]

11.33 kg
[25 lbs]

0.304 mm - 1.524 mm
[0.012 in - 0.060 in]

ABS

15.24 cm x 8.89 cm
[6 in x 3.5 in]

15.24 cm
[6 in]

8.89 cm
[3.5 in]

8.89 cm
[3.5 in]

1.575 cm
[0.62 in]

4.54 kg
[10 lbs]

0.076 mm - 0.508 mm 
[0.003 in - 0.020 in]

ABS

34.59 cm x 9.017 cm
[13.62 in x 3.55 in]
biconical spool

34.59 cm
[13.62 in]

28.34 cm
[11.16 in]

9.017 cm
[3.55 in]

5.08 cm
[2 in]

6.803 kg
[15 lbs]

0.0508 mm - 0.762 mm
[0.002 in - 0.030 in]

ABS

11.43 cm x 7.62 cm 
[4.5 in x 3 in]

11.43 cm
[4.5 in]

6.35 cm
[2.5 in]

7.62 cm
[3 in]

1.57 cm
[0.62 in]

1.133 kg
[2.5 lbs]

0.076 mm - 0.254 mm
[0.003 in - 0.010 in]

ABS

6.35 cm x 7.62 cm
[2.5 in x 3 in]

6.35 cm
[2.5 in]

4.318 cm
[1.7 in]

7.62 cm
[3 in]

1.57 cm
[0.62 in]

0.453 kg
[1 lb]

≤0.177 mm
[≤0.007 in]

ABS

HK 76-45
biconical spool

6.35 cm
[2.5 in]

4.4 cm
[1.75 in]

6.0 cm
[2.36 in]

1.57 cm
[0.62 in]

0.453 kg
[1 lb]

≤0.101 mm
[≤0.004 in]

--

DIN80

8.0 cm
[3.2 in]

5.0 cm
[2 in]

6.4 cm
[2.5 in]

1.6 cm
[0.63 in]

0.453 kg
[1 lb]

≤0.0762 mm
[≤0.003 in]

ABS

DIN100

10.0 cm
[3.9 in]

6.35 cm
[2.5 in]

8.0 cm
[3.1 in]

1.6 cm
[0.63 in]

1.360 kg
[3 lbs]

0.0254 mm - 0.127 mm
[0.001 in - 0.005 in]

ABS

DIN125

12.5 cm
[4.9 in]

8.0 cm
[3.1 in]

10.0 cm
[3.9 in]

1.6 cm
[0.63 in]

2.267 kg
[5 lbs]

0.101 mm - 0.254 mm
[0.004 in - 0.010 in]

ABS

HKV 125
biconical spool

12.5 cm
[4.92 in]

7.1 cm
[2.8 in]

6.5 cm
[2.56 in]

1.6 cm
[0.63 in]

1.360 kg
[3 lbs]

0.101 mm - 0.254 mm
[0.004 in - 0.010 in]

--

DIN160

16.0 cm
[6.3 in]

10.0 cm
[3.9 in]

12.8 cm
[5 in]

2.2 cm
[0.87 in]

4.54 kg
[10 lbs]

0.254 mm - 0.508 mm
[0.010 in - 0.020 in]

ABS

HKV 160
biconical spool

16.0 cm
[6.3 in]

9.0 cm
[3.54 in]

13.3 cm
[3.35 in]

2.2 cm
[0.87 in]

4.54 kg
[10 lbs]

0.254 mm - 0.508 mm
[0.004 in - 0.010 in]

--

DIN250

25.0 cm
[9.8 in]

16.0 cm
[6.3 in]

16.0 cm
[6.3 in]

2.2 cm
[0.87 in]

9.071 kg
[20 lbs]

0.304 mm - 1.016
[0.012 in - 0.040 in]

ABS

Wardwell bobbin

6.604 cm
[2.6 in]

3.302 cm
[1.3 in]

7.112 cm
[2.8 in]

2.794 cm 
[1.1 in
spline]

0.226 kg
[0.5 lbs]

≤0.0762 mm
[≤0.003 in]

Nylon

Medium braider bobbin**

4.267 cm
[1.68 in]

2.578 cm
[1.015 in]

2.641 cm
[1.04 in]

1.054 cm
[0.415 in]

0.113 kg
[0.25 lbs]

≤0.0762 mm
[≤0.003 in]

Acetal Copolymer

Larger braider bobbin**

3.987 cm
[1.57 in]

2.971 cm
[1.17 in]

2.641 cm
[1.04 in]

1.054 cm
[0.415 in]

0.054 kg
[0.12 lbs]

≤0.0762 mm
[≤0.003 in]

Acetal Copolymer

New England #2
braider bobbin

4.318 cm
[1.7 in]

1.574 cm
[0.62 in]

6.35 cm
[2.5 in]

0.762 cm
[0.3 in]

0.340 kg
[0.75 lbs]

≤0.127 mm
[≤0.005 in]

Nylon

Endura® bobbin**
biconical spool

4.292 cm
[1.69 in]

2.590 cm
[1.02 in]

3.556 cm
[1.4 in]

1.054 cm
[0.415 in]

0.090 kg
[0.2 lbs]

≤0.0762 mm
[≤0.003 in]

Acetal Copolymer

* Actual capacity varies with wire size and alloy type. Please check with your Customer Service Associate for details.
** Designed for use on Steeger® braiders.

 

Spool equivalents

Spool name

Equivalent

6.35 cm x 7.62 cm
[2.5 in x 3 in]

HK 76-45
biconical spool

DIN125

HKV 125
biconical spool

DIN160

HKV 160
biconical spool

 

Spool return and recycling

To minimize our environmental impact, we will reuse any spool returned to us in good condition. We'll also accept any broken or bad spools as part of our recycling program. In an effort to reduce our environmental footprint, Fort Wayne Metals offers a 50% refund of the deposit on our spools returned to us in good condition. Please note that you will be responsible for freight charges.

To qualify for this refund, a spool is considered “in good condition” when it meets the following specifications:

  • Is free of wire scrap or other material debris.
  • Has not been altered, including drilling new holes.
  • Is not damaged beyond normal or reasonable wear.

While spool deposit refunds are not issued for returned Endura® bobbins, broken or damaged spools, Fort Wayne Metals will accept them as part of our Sustainability Initiative for recycling. We recycle the various spool compositions through manufacturers and other responsible vendors to reduce the volume of recyclable products being taken to landfills.

Please ship your spools directly to the Fort Wayne Metals Recycle Center. This will help minimize the environmental impact of sending products between facilities.

  • Fort Wayne Metals - Building D
    4030 Piper Drive
    Fort Wayne, Indiana 46809

All spool returns must include a packing slip detailing the spool type, quantity, and color for all spools included in the return.

Fort Wayne Metals encourages our customers to take advantage of the spool return program. Please reach out directly to your Customer Service Assistant if you have any questions about the spool return program or recycling options.

Spools and packaging

Fort Wayne Metals provides a wide variety of spooling and packaging options to ensure your product is delivered as expected. You can specify the spool type you want or let us recommend the one we feel will work best for your specific needs. For additional protection on alloys that are subject to corrosion, spools can be bagged with desiccant packets. Straightened and cut wire is shipped in PVC tubes or wood crates, depending on the quantity.

Labeling of spools

Our spools can be labeled with information including alloy type, size, lot number, spool net weight, customer purchase order number, data, and spool number on each spool (excluding braiding bobbins). To help ensure accurate information, the statistical average of mechanical properties flows directly from internal data collection to labels.

The label also indicates the average break load, ultimate tensile strength, and percent elongation of the wire, based on our sampling plan. And you also have the option of having your spools 100% inspected and labeled.

 

an illustration of a spool denoting where the bore, hub, traverse, and flange measurements are

Custom spooling

We have the ability to custom spool any specific length of wire. In addition, we can adapt our equipment to work in conjunction with any custom spool you supply.

 

Spool Flange Hub Traverse Bore Max capacity* Diameter Spool composition

55.88 cm x 27.94 cm
[22 in x 11 in]

55.88 cm
[22 in]

35.56 cm
[14 in]

27.94 cm
[11 in]

12.7 cm
[5 in]

204.1 kg
[450 lbs]

0.762 mm - 3.66 mm 
[0.030 in - 0.144 in]

Polystyrene

45.72 cm x 25.4 cm
[18 in x 10 in]

45.72 cm
[18 in]

27.94 cm
[11 in]

24.38 cm
[9.6 in]

12.7 cm
[5 in]

68.03 kg
[150 lbs]

0.762 mm - 3.66 mm
[0.030 in - 0.144 in]

Polystyrene

30.48 cm x 15.24 cm
[12 in x 6 in]

30.48 cm
[12 in]

15.24 cm
[6 in]

15.24 cm
[6 in]

3.3 cm
[1.3 in]

27.21 kg
[60 lbs]

0.304 mm - 1.524 mm 
[0.012 in - 0.060 in]

ABS

Weld wire

29.72 cm
[11.7 in]

21.08 cm
[8.3 in]

9.2 cm
[3.62 in]

5.08 cm
[2 in]

13.60 kg
[30 lbs]

0.102 mm - 1.27 mm 
[0.004 in - 0.050 in]

ABS

20.32 cm x 8.89 cm
[8 in x 6 in]

20.32 cm
[8 in]

11.68 cm
[4.6 in]

15.24 cm
[6 in]

3.048 cm
[1.2 in]

11.33 kg
[25 lbs]

0.304 mm - 1.524 mm
[0.012 in - 0.060 in]

ABS

15.24 cm x 8.89 cm
[6 in x 3.5 in]

15.24 cm
[6 in]

8.89 cm
[3.5 in]

8.89 cm
[3.5 in]

1.575 cm
[0.62 in]

4.54 kg
[10 lbs]

0.076 mm - 0.508 mm 
[0.003 in - 0.020 in]

ABS

34.59 cm x 9.017 cm
[13.62 in x 3.55 in]
biconical spool

34.59 cm
[13.62 in]

28.34 cm
[11.16 in]

9.017 cm
[3.55 in]

5.08 cm
[2 in]

6.803 kg
[15 lbs]

0.0508 mm - 0.762 mm
[0.002 in - 0.030 in]

ABS

11.43 cm x 7.62 cm 
[4.5 in x 3 in]

11.43 cm
[4.5 in]

6.35 cm
[2.5 in]

7.62 cm
[3 in]

1.57 cm
[0.62 in]

1.133 kg
[2.5 lbs]

0.076 mm - 0.254 mm
[0.003 in - 0.010 in]

ABS

6.35 cm x 7.62 cm
[2.5 in x 3 in]

6.35 cm
[2.5 in]

4.318 cm
[1.7 in]

7.62 cm
[3 in]

1.57 cm
[0.62 in]

0.453 kg
[1 lb]

≤0.177 mm
[≤0.007 in]

ABS

HK 76-45
biconical spool

6.35 cm
[2.5 in]

4.4 cm
[1.75 in]

6.0 cm
[2.36 in]

1.57 cm
[0.62 in]

0.453 kg
[1 lb]

≤0.101 mm
[≤0.004 in]

--

DIN80

8.0 cm
[3.2 in]

5.0 cm
[2 in]

6.4 cm
[2.5 in]

1.6 cm
[0.63 in]

0.453 kg
[1 lb]

≤0.0762 mm
[≤0.003 in]

ABS

DIN100

10.0 cm
[3.9 in]

6.35 cm
[2.5 in]

8.0 cm
[3.1 in]

1.6 cm
[0.63 in]

1.360 kg
[3 lbs]

0.0254 mm - 0.127 mm
[0.001 in - 0.005 in]

ABS

DIN125

12.5 cm
[4.9 in]

8.0 cm
[3.1 in]

10.0 cm
[3.9 in]

1.6 cm
[0.63 in]

2.267 kg
[5 lbs]

0.101 mm - 0.254 mm
[0.004 in - 0.010 in]

ABS

HKV 125
biconical spool

12.5 cm
[4.92 in]

7.1 cm
[2.8 in]

6.5 cm
[2.56 in]

1.6 cm
[0.63 in]

1.360 kg
[3 lbs]

0.101 mm - 0.254 mm
[0.004 in - 0.010 in]

--

DIN160

16.0 cm
[6.3 in]

10.0 cm
[3.9 in]

12.8 cm
[5 in]

2.2 cm
[0.87 in]

4.54 kg
[10 lbs]

0.254 mm - 0.508 mm
[0.010 in - 0.020 in]

ABS

HKV 160
biconical spool

16.0 cm
[6.3 in]

9.0 cm
[3.54 in]

13.3 cm
[3.35 in]

2.2 cm
[0.87 in]

4.54 kg
[10 lbs]

0.254 mm - 0.508 mm
[0.004 in - 0.010 in]

--

DIN250

25.0 cm
[9.8 in]

16.0 cm
[6.3 in]

16.0 cm
[6.3 in]

2.2 cm
[0.87 in]

9.071 kg
[20 lbs]

0.304 mm - 1.016
[0.012 in - 0.040 in]

ABS

Wardwell bobbin

6.604 cm
[2.6 in]

3.302 cm
[1.3 in]

7.112 cm
[2.8 in]

2.794 cm 
[1.1 in
spline]

0.226 kg
[0.5 lbs]

≤0.0762 mm
[≤0.003 in]

Nylon

Medium braider bobbin**

4.267 cm
[1.68 in]

2.578 cm
[1.015 in]

2.641 cm
[1.04 in]

1.054 cm
[0.415 in]

0.113 kg
[0.25 lbs]

≤0.0762 mm
[≤0.003 in]

Acetal Copolymer

Larger braider bobbin**

3.987 cm
[1.57 in]

2.971 cm
[1.17 in]

2.641 cm
[1.04 in]

1.054 cm
[0.415 in]

0.054 kg
[0.12 lbs]

≤0.0762 mm
[≤0.003 in]

Acetal Copolymer

New England #2
braider bobbin

4.318 cm
[1.7 in]

1.574 cm
[0.62 in]

6.35 cm
[2.5 in]

0.762 cm
[0.3 in]

0.340 kg
[0.75 lbs]

≤0.127 mm
[≤0.005 in]

Nylon

Endura® bobbin**
biconical spool

4.292 cm
[1.69 in]

2.590 cm
[1.02 in]

3.556 cm
[1.4 in]

1.054 cm
[0.415 in]

0.090 kg
[0.2 lbs]

≤0.0762 mm
[≤0.003 in]

Acetal Copolymer

* Actual capacity varies with wire size and alloy type. Please check with your Customer Service Associate for details.
** Designed for use on Steeger® braiders.

 

Spool equivalents

Spool name

Equivalent

6.35 cm x 7.62 cm
[2.5 in x 3 in]

HK 76-45
biconical spool

DIN125

HKV 125
biconical spool

DIN160

HKV 160
biconical spool

 

Spool return and recycling

To minimize our environmental impact, we will reuse any spool returned to us in good condition. We'll also accept any broken or bad spools as part of our recycling program. In an effort to reduce our environmental footprint, Fort Wayne Metals offers a 50% refund of the deposit on our spools returned to us in good condition. Please note that you will be responsible for freight charges.

To qualify for this refund, a spool is considered “in good condition” when it meets the following specifications:

  • Is free of wire scrap or other material debris.
  • Has not been altered, including drilling new holes.
  • Is not damaged beyond normal or reasonable wear.

While spool deposit refunds are not issued for returned Endura® bobbins, broken or damaged spools, Fort Wayne Metals will accept them as part of our Sustainability Initiative for recycling. We recycle the various spool compositions through manufacturers and other responsible vendors to reduce the volume of recyclable products being taken to landfills.

Please ship your spools directly to the Fort Wayne Metals Recycle Center. This will help minimize the environmental impact of sending products between facilities.

  • Fort Wayne Metals - Building D
    4030 Piper Drive
    Fort Wayne, Indiana 46809

All spool returns must include a packing slip detailing the spool type, quantity, and color for all spools included in the return.

Fort Wayne Metals encourages our customers to take advantage of the spool return program. Please reach out directly to your Customer Service Assistant if you have any questions about the spool return program or recycling options.